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VW Polo Playa 2.0

SAC's Mighty 2.0 VW Polo Playa
Conversions, Modifications & Upgrades
Once upon a time, there lived a humble but fierce little creature that gained renown for its unmatched ability to slay giants.

Some spoke of it in awed tones as the king of the hot hatches.

The pocket rocket.
To others it was simply the Volkswagen Golf GTi.
Sadly, as the years went by, it became ever so grand and lost its common touch, along with its appetite for giants.
Steve`s Auto Clinic may not believe in fairy tales, but they have latched on to VW`s Polo Playa as the hot hatch for the new millennium.
On the basis that there is no substitute for cubic inches - all right, cubic centimetres - a two-litre upgrade sounds like a logical alternative to the biggest of the Volkswagen`s standard-issue Polo engines, the 1,8i.
Whether it`s logical to achieve the two litres by stretching a base 1,4I all of the 40 percent is another matter.
But that is the route that Steve`s has taken for what is said to be the most popular upgrade for the Polo range.
Illogicalities aside, the SAC 2,0I is just one of the many products available from a now well-established company.
Steve Fischer`s one-man Alfa Romeo tuning shop in Vanderbijlpark in the early 80`s has grown into a national franchise chain, offering a wide range of services that covers performance tuning, service and repair.
The two-litre option has even more relevance for the hatchback Playa derivative in the two-model Polo range.
Only the booted Classic version gets the standard 1,8 engine; the Playa has to settle for a 1,4 or 1,6.
Although Steve`s toyed with the idea of creating "an absolute firecracker" out of this particular base Playa, the tuning boffins opted for a "mild" result.
The car certainly looks mild. With the exception of the alloy wheels, everything else is standard, from the rubber to ride height and suspension componentry. The interior is untouched.
Apart from the low-rent SAC and 2,0I decals, there is nothing to betray the Playa`s Q-car secret.
Until you start it up, that is: at idle even, when it`s hot, it emits an off-beat buppida buppida exhaust note that sounds like it would be more at home in a pit lane.
Achieving the increase from 1 423 cm3 to 1 983 cm3 entails boring out the crankshaft and pistons with two-litre equivalents.
To maintain power right up to high revs, the 2,0 gets a gas-flowed cylinder head, bigger intake valves and longer-duration camshaft.
A two-litre engine management processor and factory oil cooler (as fitted to the Golf GTi) finish the package.
Some extra-cost options were included on our test vehicle.
Engine additions were extra-large intakes valves, modified intake manifold, and custom exhaust header pipe (the rest of the exhaust system is standard).
Fifth-gear ratio was changed from 0,85:1 to 0,8:1 for quieter, more economical cruising.
Other options, not fitted, are body work and suspension kits.
Promised improvements are a power increase from 62 to 107 kW, better fuel economy, top speed of about 210km/h, and improved driveability, particularly at high altitude.
A six-month 20 000-km warranty is offered.
It may be no firecracker, but one needs only a few seconds of cut-and-thrust driving to appreciate this "mild" Polo 2,0.
There is no hesitation, as so often with highly modified engines; just a husky surge of distance-shrinking torque accompanied by a crackling engine note that evoked memories of Weberised `60`s and 70`s Alfas for one of our team.
Although there is not what we would call a dramatic punch at any point, power delivery is fluid.
It revs eagerly, hitting the red line quickly enough to suggest that a change might be warranted, to give it longer legs.
Of course, this would add to the cost .
Our standing-start sprints passed off with less assurance.
From the very first attempt we noted a degree of clutch slip that worsened rapidly with every succeeding run, even though we pulled away at moderate revs.
Inability to handle the extra oomph? The result of a hard life?
Whatever the explanation, it`s a possible weak link.
For the record, sprint times and a top speed of 201 are comfortably in the high-performance two-litre ballpark, although given the very favourable quoted power-to-mass ratio we expected slightly better.
Consumption is on the heavy side for a two-litre.
Steady-speed readings show that travelling at 60 km/h gives virtually no saving over travelling at 80.
Our fuel index (based on consumption at 100 km/h) suggests an overall figure of 11,96 litres/100km/h.
During a two-week period - including performance testing - we averaged about 12,5 between fill-ups.
Consumption is on the heavy side for a two-litre.
Steady-speed readings show that travelling at 60 km/h gives virtually no saving over travelling at 80.
Our fuel index (based on consumption at 100 km/h) suggests an overall figure of 11,96 litres/100km/h.
During a two-week period - including performance testing - we averaged about 12,5 between fill-ups.
Tuning for performance usually involves a tradeoff in refinement, but we believe some of the rough edges are unacceptable.
Boy racer types will probably revel in the aspects of the powertrain character, but the lumpy idle (with its resultant body rocking) and boominess around 60 km/h in top gear can irritate.
In its defence, the rorty soundtrack fades away at freeway speeds - for once, a hot car that can be cruised without causing without headaches.
Also, it is admittedly more powerful than what we have been used to in VW models up to now.
Without double camshafts and 16 valves, either.
And as a package, it is relatively cheap.
For the purposes of this test, Steve`s wanted to focus on their engine-tuning expertise, so that is what we concentrated on.
But we do have some comments to make on the Playa 2,0I as a package deal because after all, it is available in "as tested" form if required.
Of course, driven conservatively as simply a more tractable version of a standard Playa, the 2,0i feels and sounds sporty but behaves like it`s normal siblings.
However, you will have to make allowances for arriving at corners a lot earlier than normal, or you can go around on tiptoes.
Take advantage of all the performance at your disposal, and 10 to 1 you will overcook it.
Even at the most basic level, improvement of the seats is necessary because of the greater support and grip the higher performance limits require.
And never mind the spring rates and braking, the regular T-rated tyres (good for 190 km/h) are not up to the task of extended running at the speeds of which the car is capable.
Test Summary:
So, could we live happily ever after with the SAC Playa 2,0I?
Often, boosting one aspect of performance highlights shortcomings elsewhere, or pushes otherwise competent areas of a vehicles dynamics to, or beyond, their limits.
And we understand that the intention was to show how the powertrain can be revitalised.
So yes, the Playa 2,0I offers bracing hot hatch performance with the understated looks and the kind of sound effects that will have boy racers grinning from ear to ear.
But that shouldn`t mask the flaws.
As it stands, it asks for too much of a compromise, and we strongly recommend matching the running gear to the performance.  
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